Custom Power Bank Packaging Boxes

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Deliver a powerful unboxing experience with bespoke Power Bank Packaging Boxes engineered for protection, presentation and brand recognition. At Aly Packaging UK, our packaging solutions fuse robust construction with striking design to ensure your power banks stand out on shelves and arrive intact in customers’ hands.

Get the best packaging solutions

What Makes Us The Top Supplier?

Top quality prints using the latest technology

We are commercial printers with experience in Litho,
Digital, and off-set printing techniques.

Fully Personalised sizes and designs

We specialise in manufacturing bespoke boxes in
custom size and shape of your choice.

Quick Turnaround

With our printing setups across the globe, we are
capable of handling small and bulk orders alike.

Flawless Finishing with Prime Results

Aly Packaging is mainly a B2B supplier, we believe in delivering the best of the best.

Dedicated Packaging Consultants

Our dedicated team of packaging consultants are
there to help you from start to finish.

Environmentally friendly production processes

Our eco- friendly cardboard, kraft, corrugated, and rigid boxes are produced in a controlled environment.

Customise Your Custom Power Bank Packaging Boxes

Select Key Features & Finishes

Dimensions

Custom Sizes: We only manufacture bespoke boxes. You can order your custom printed boxes according to your preferred shapes and sizes.
Minimum Order Quantity

MOQ: The minimum order quantity you can expect from us is 50 Boxes.
Paper Stock

Paper Stock: 250Gsm to 500Gsm (14pt to 28pt) Eco-friendly White Card or Brown Kraft, B, C, or E-flute Corrugated, or 800Gsm to 1400Gsm Rigid Hardboard.
Printing

Printing Method: 1-4 Colour CMYK or Pantone Colours - Off-set, Digital, or Screen Printing – Outside or Both Sides
Sampling

Sampling: Free Digital Proofing. Material Sampling and Prototype Sampling is Provided on Demand.
Turnaround

Production Speed: Standard 10 Business Days, Priority 8 Business Days, Rush 6 Business Days.

More Info
Finishes & Lamination
Reviews

Charge Up Your Brand Appeal with Vibrant Packaging Boxes

Your packaging is the first point of contact between your product and the consumer. Our Power Bank Packaging Boxes feature crisp graphics, vibrant colour reproduction and clear brand messaging to capture attention instantly. Window panels can be integrated to showcase the sleek form factor and portability of your power banks, reinforcing quality and innovation. By collaborating closely on artwork and layout, we create bespoke designs that reflect your brand story. Whether you aim for a minimalist tech aesthetic or a high-impact promotional look, we closely emphasise your needs and provide a solution that fulfills your requirements. Seasonal or limited-edition variations are rolled out seamlessly to keep your offering fresh.

Designed for Ultimate Protection

Portable chargers must withstand drops, impacts and handling during transport. We craft each box from durable board stock with reinforced edges and custom inserts to secure the power bank in place. Foam or corrugated inserts cushion against shocks and prevent movement, reducing the risk of damage during shipping or display handling. Grease-resistant liners and moisture-barrier coatings guard against humidity, while secure tuck-top closures or tab locks ensure the box stays firmly closed until it reaches the user. This precision engineering means your products arrive fully functional and free from cosmetic blemishes.

Designs That Power Up Sales

Effective packaging goes beyond protection; it drives purchase decisions. Our in-house design team tailors every aspect of the box to highlight your product’s key features, from capacity and charging speed to LED indicators. Well-placed infographics and concise product specs communicate value at a glance, improving customer confidence and conversion rates. High-end finishes such as spot UV, embossing or foil accents add tactile appeal and convey premium quality. Combined with bold typography and clean layouts, these finishes help your power bank brand leave a lasting impression in a competitive market.

Flexible Formats for Every Model

Whether you offer compact travel chargers or high-capacity power stations, our packaging formats adapt to your range. Choose from compact tuck-end boxes for sleek models, sturdy two-piece rigid boxes for premium lines, or multi-compartment kit boxes that include cables and adapters. Optional handle cut-outs and hanging tab features make retail display easier, while integrated cable channels keep accessories neatly organised alongside the main unit. This versatility ensures each package is as functional as it is attractive.

Materials

Rigid box board for solid protection and premium feel
Corrugated inserts for shock absorption and secure fit
White folding box board for crisp, full-colour printing
Grease-resistant liners for moisture protection

All materials are sustainably sourced, FSC-certified and compliant with UK packaging regulations.

Finishes

Matte lamination for a refined, scratch-resistant surface
Gloss varnish to intensify colours and highlight graphics
Spot UV accents for eye-catching contrast and texture
Foil stamping for luxury branding and promotional editions
Window cut-outs with clear PET film for product visibility

Each finish elevates both durability and shelf presence, helping your power banks command attention and drive sales.

Accessible Solutions for Every Brand

From start-ups to established tech companies, Aly Packaging UK supports brands of all sizes with minimum orders from 25 units. Our standard production lead time is 10–12 working days, including free UK-wide delivery, complimentary dieline templates and dedicated artwork support. Combine our packaging expertise with your innovative products to create a cohesive brand experience that delights customers from the first glance to long after the last charge. sales@alypackaging.co.uk | +44 7462 212450