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Custom Saw Packaging Boxes

Custom Saw Packaging Boxes

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A saw isn’t fragile, but its teeth are. One bad shift in transport and the edge chips or dents. At Aly Packaging UK, we design custom saw packaging boxes that prevent that damage. Each one keeps the blade fixed, separates it from other tools, and presents the product cleanly without wasting material. It’s packaging that does its job quietly and delivers toughness, measured space, and is built for the kind of work saws are made for.

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What Makes Us The Top Supplier?​

Top quality prints using the latest technology

We are commercial printers with experience in Litho,
Digital, and off-set printing techniques.

Fully Personalised sizes and designs

We specialise in manufacturing bespoke boxes in
custom size and shape of your choice.

Quick Turnaround

With our printing setups across the globe, we are
capable of handling small and bulk orders alike.

Flawless Finishing with Prime Results

Aly Packaging is mainly a B2B supplier, we believe in delivering the best of the best.

Dedicated Packaging Consultants

Our dedicated team of packaging consultants are
there to help you from start to finish.

Environmentally friendly production processes

Our eco- friendly cardboard, kraft, corrugated, and rigid boxes are produced in a controlled environment.

Customise Your Custom Saw Packaging Boxes

Select Key Features & Finishes

  • Dimensions
    Custom Sizes: We only manufacture bespoke boxes. You can order your custom printed boxes according to your preferred shapes and sizes.
  • Minimum Order Quantity
    MOQ: The minimum order quantity you can expect from us is 50 Boxes.
  • Paper Stock
    Paper Stock: 250Gsm to 500Gsm (14pt to 28pt) Eco-friendly White Card or Brown Kraft, B, C, or E-flute Corrugated, or 800Gsm to 1400Gsm Rigid Hardboard.
  • Printing
    Printing Method: 1-4 Colour CMYK or Pantone Colours - Off-set, Digital, or Screen Printing – Outside or Both Sides
  • Sampling
    Sampling: Free Digital Proofing. Material Sampling and Prototype Sampling is Provided on Demand.
  • Turnaround
    Production Speed: Standard 10 Business Days, Priority 8 Business Days, Rush 6 Business Days.
  • More Info
  • Finishes & Lamination
  • Reviews

Made for Edge Safety and Easy Access

When you’re packing or unpacking a saw, every second counts. Workers need boxes that open flat, seal quickly, and don’t cut back into the hands that assemble them. Our bespoke saw boxes fold in a single motion and include lock-in tabs that don’t snag against the teeth. Retail models feature internal blade guards and window sections that show the handle shape without exposing the cutting edge. Trade cartons stack head to head with reinforced inner layers to stop vibration and friction between tools.

Boards That Resist Pressure and Length Stress

Saws vary with distinct choices like hand saws, coping saws, hacksaws, etc. However, all have one long problem: uneven weight. The head is light, the blade stiff, and together they need packaging that won’t twist. We build that stability into the structure using the right boards for each type.
  • Cardboard: reliable for light or single retail saws.
  • Kraft stock: textured and recyclable, ideal for trade or eco lines.
  • Corrugated board: layered for large carpentry saws or multi-packs.
  • Rigid board: dense and polished for professional display sets.
Every board is FSC certified and printed using soy based inks. Water based coatings seal surfaces against dust and moisture. Matte finishes keep glare down under bright shop lights, while soft touch coatings add grip for safe handling and better shelf appeal.

Designed Around Movement and Visibility

We build saw packaging to handle vibration and constant movement. Boxes use tension folds that act like springs, absorbing shock during transport. Inside, shaped dividers or cut foam pads keep blades from shifting. For display, wide face panels carry specifications such as blade length, teeth per inch, and handle type in clear print. The layouts are direct, delivering less clutter and more information.

Design options include:

  • Reinforced window cut-outs with inner safety guards
  • Embossed product silhouettes for quick recognition
  • Metallic foil branding for professional series
  • Spot UV for clear data emphasis
Every design is tested for practicality ensuring every box we make closes cleanly, opens fast, and survives handling without tearing.

Experience Grounded in Real Tool Logistics

We’ve seen how saws travel in loaded in batches, bundled in cartons, shifted across pallets for weeks. Some arrive spotless; others rub through packaging that wasn’t built to handle vibration. Our custom-made saw packaging boxes are free of all these issues. We orient the board grain to the blade direction so boxes resist bending. Glue seams sit away from friction points. Coatings are thickened near the head to stop scuffing. Our every move is backed with expertise and years of experience in producing hardware packaging, allowing us to produce flawless packaging solutions consistently. So whether you run a D2C model and want appropriate retail boxes for premium showcasing or want to use corrugated boxes for shipping or industrial use, we have you covered no matter what your needs are.

Orders That Fit Production Flow

You can start with minimal order quantities to check fit and print. Once approved, production takes 8-10 working days, and UK delivery is free and insured. We share proofs or sample units before the full run. For seasonal tool launches or supplier restocks, we can plan runs in advance so everything lands when your distribution team needs it.

Packaging That Reflects Practical Skill

A good saw cuts straight because it’s built right. The packaging should carry that same quiet precision ensuring no excess, no weakness, just reliability from print to shelf. Call 07462 212 450 / Email: sales@alypackaging.co.uk
Best Packaging Boxes

Metallic Foil Stamping

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Embossing Debossing

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Holographic Printing

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Glossy Lamination & Finishing

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Spot UV Spot Gloss

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Soft Touch Matte Finish

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Pearlscent Coating

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Glitter Coating

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Matching Ribbons & Bows

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Custom Inserts

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