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Custom Reverse Tuck Hanger Boxes

Custom Reverse Tuck Hanger Boxes

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Reverse tuck hanger boxes serve a specific purpose that differs from regular shelf packaging. These boxes spend most of their time hanging from hooks or railings, which means gravity plays a big role in how the product sits inside. Some items pull downward more than expected once suspended, while lighter items shift depending on how customers interact with the display. At Aly Packaging UK, our custom reverse tuck hanger boxes are built around this vertical behaviour. The box needs to hold the product still, sit flush against the display wall and avoid bending, even when it is lifted, checked and placed back by multiple customers.

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What Makes Us The Top Supplier?​

Top quality prints using the latest technology

We are commercial printers with experience in Litho,
Digital, and off-set printing techniques.

Fully Personalised sizes and designs

We specialise in manufacturing bespoke boxes in
custom size and shape of your choice.

Quick Turnaround

With our printing setups across the globe, we are
capable of handling small and bulk orders alike.

Flawless Finishing with Prime Results

Aly Packaging is mainly a B2B supplier, we believe in delivering the best of the best.

Dedicated Packaging Consultants

Our dedicated team of packaging consultants are
there to help you from start to finish.

Environmentally friendly production processes

Our eco- friendly cardboard, kraft, corrugated, and rigid boxes are produced in a controlled environment.

Customise Your Custom Reverse Tuck Hanger Boxes

Select Key Features & Finishes

  • Dimensions
    Custom Sizes: We only manufacture bespoke boxes. You can order your custom printed boxes according to your preferred shapes and sizes.
  • Minimum Order Quantity
    MOQ: The minimum order quantity you can expect from us is 50 Boxes.
  • Paper Stock
    Paper Stock: 250Gsm to 500Gsm (14pt to 28pt) Eco-friendly White Card or Brown Kraft, B, C, or E-flute Corrugated, or 800Gsm to 1400Gsm Rigid Hardboard.
  • Printing
    Printing Method: 1-4 Colour CMYK or Pantone Colours - Off-set, Digital, or Screen Printing – Outside or Both Sides
  • Sampling
    Sampling: Free Digital Proofing. Material Sampling and Prototype Sampling is Provided on Demand.
  • Turnaround
    Production Speed: Standard 10 Business Days, Priority 8 Business Days, Rush 6 Business Days.
  • More Info
  • Finishes & Lamination
  • Reviews

Built for Products That Move, Swing and Shift

Once a product hangs, it reacts to every small movement around it. A heavier bottom can tilt the box forward, which stresses the hanger tab. Lightweight items might cause the box to swing too freely, making the whole row look untidy. Some products settle to one side inside the box, creating uneven pressure marks on the board.  Our  bespoke reverse tuck hanger boxes are manufactured to counter these small movements. If the product is tall, the insert can keep its centre of gravity aligned. If it is compact, a tighter bed prevents rattling. We also adjust the hanger tab design depending on the retail environment. Some stores use wider hooks. Others use thin metal rails. The hanger opening must resist tearing while staying easy to slot on and off.

Materials That Withstand Repeated Handling

Reverse tuck hanger boxes deal with more touchpoints than normal retail packaging.
  • Cardboard: works for light accessories and everyday display items.
  • Kraft board: often used by eco-focussed brands with natural-themed displays.
  • Corrugated board: ideal for heavier or bulkier products that pull downward.
  • Rigid board: chosen for premium display items where presentation is a core part of the value.
All boards are FSC certified and printed using soy based inks. We add water based coatings when needed to stop scuffing, especially around the hanger tab since it rubs against rails. Matte finishes keep branding visible under bright store lights. Soft touch finishes add a subtle elegance for higher-end retail displays.

Designs That Balance Strength, Visibility and Convenience

An effective reverse tuck hanger box must communicate clearly even from eye-level distance. If your brand relies on bright colours or bold icons, the surface needs to support high-quality printing without warping at the folds. For products where a customer needs to see part of the item, window cuts can be shaped to avoid weakening the front panel. The top reverse tuck flap should open smoothly without stressing the hanger area. Some brands prefer a locking mechanism inside the tuck so the product doesn’t shift when the box is hanging. For wider items, we reinforce the side panels so the box doesn’t bow outward.

Optional Features

  • Reinforced hanger tabs
  • Clear windows for visibility
  • Spot UV for branding highlights
  • Inserts shaped to hold small or loose items
  • Internal printing with instructions or brand notes
  • Double-wall fronts for heavier displays

Experience Learned From Working With Retail-Focused Brands

We have seen how reverse tuck hanger boxes behave across busy store environments. Some packaging tears at the hanger tab because the hook carries too much weight. Others bend slightly after being handled repeatedly, causing the row to look uneven. We also found that products with small accessories need tighter inserts so the pieces don’t fall to the bottom. We have taken all of these issues into consideration before devising our packaging. Adjusting the hanger cut, the thickness around the top fold and the overall depth often solves problems long before the packaging hits the display rack. So whether you want a reverse end hanger style for your retail boxes or mailer boxes, we are well-versed in helping you in the best way possible to fulfill your needs.

Ordering That Fits Both Small Product Lines and Large Retail Launches

You can begin with low quantities of boxes if you’re testing a new product line or refining a display concept. Once everything is approved, production typically takes eight to ten working days, and UK delivery is free and insured. Digital proofs or physical prototypes are available so you can see how the box performs on an actual hanger before moving forward.

Packaging That Works With Gravity Instead of Fighting It

A reverse tuck hanger box needs more than good printing. It needs stability, structure and the right balance when hanging beside other products. At Aly Packaging UK, we build these boxes so your product looks composed and reliable on every retail hook it occupies. Call: 07462 212 450 / Email: sales@alypackaging.co.uk
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