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Custom Allen Key Boxes

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Allen keys look simple, but the people buying them expect order, strength, and reliability. Their packaging should do the same. At Aly Packaging UK, we design custom Allen key boxes that keep sets organised, protected, and easy to handle. Each one looks solid, opens cleanly, and holds its shape through transport and use.

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What Makes Us The Top Supplier?​

Top quality prints using the latest technology

We are commercial printers with experience in Litho,
Digital, and off-set printing techniques.

Fully Personalised sizes and designs

We specialise in manufacturing bespoke boxes in
custom size and shape of your choice.

Quick Turnaround

With our printing setups across the globe, we are
capable of handling small and bulk orders alike.

Flawless Finishing with Prime Results

Aly Packaging is mainly a B2B supplier, we believe in delivering the best of the best.

Dedicated Packaging Consultants

Our dedicated team of packaging consultants are
there to help you from start to finish.

Environmentally friendly production processes

Our eco- friendly cardboard, kraft, corrugated, and rigid boxes are produced in a controlled environment.

Customise Your Custom Allen Key Boxes

Select Key Features & Finishes

  • Dimensions
    Custom Sizes: We only manufacture bespoke boxes. You can order your custom printed boxes according to your preferred shapes and sizes.
  • Minimum Order Quantity
    MOQ: The minimum order quantity you can expect from us is 50 Boxes.
  • Paper Stock
    Paper Stock: 250Gsm to 500Gsm (14pt to 28pt) Eco-friendly White Card or Brown Kraft, B, C, or E-flute Corrugated, or 800Gsm to 1400Gsm Rigid Hardboard.
  • Printing
    Printing Method: 1-4 Colour CMYK or Pantone Colours - Off-set, Digital, or Screen Printing – Outside or Both Sides
  • Sampling
    Sampling: Free Digital Proofing. Material Sampling and Prototype Sampling is Provided on Demand.
  • Turnaround
    Production Speed: Standard 10 Business Days, Priority 8 Business Days, Rush 6 Business Days.
  • More Info
  • Finishes & Lamination
  • Reviews

Designed for Practical Presentation

Buyers notice packaging that helps them work faster. We make allen key packaging boxes that show the full set clearly with no fumbling, no guessing sizes. Printed guides, visible slots, or clear lids can be added so users see what they need instantly. Retail packs hang or stack evenly, while trade boxes close tightly for quick storage. The goal is simple: make a strong first impression and a smoother experience on the job. To achieve this, we make sure that every packaging we design fits the right environment and lives up to the expectation of customers in terms of reliability and visual appeal.

Materials That Carry Weight

Tool packaging has to hold firm. Metal pieces, vibration, and handling can strain the box, so we build from reliable stock.
  • Cardboard: thick, printable, suited to light and mid-weight sets.
  • Kraft paper: tough, recyclable, with a clean natural tone.
  • Corrugated board: layered for heavy, multi-piece kits.
  • Rigid board: firm and dense for professional or premium lines.
All boards are FSC certified and printed with soy based inks. Surfaces get water based coatings to resist dust and marks. Every external aspect of the box such as shape, size and weight is customised to fulfill the set requirements of your product.

Design That Speaks Function

Allen key buyers want precision, not clutter. We keep graphics tight and information direct. Clear size indicators, torque charts, or colour bands can separate metric and imperial sets. Add-ons such as reinforced inserts, QR codes, or fold-back lids make the custom-printed allen key box part of the toolkit.Optional features include:
  • Embossed brand marks for recognition
  • Foil accents for professional tool ranges
  • Spot UV for contrast on darker surfaces
  • Die-cut hang tabs for store displays
Our role is to combine clarity with function; nothing extra, nothing missing.

Experience From the Factory Floor

We’ve packaged tools that travel hundreds of miles between production sites, warehouses, and shops. That experience changed how we test. Every box design goes through pressure and vibration trials, simulating stacked freight and long transit. We look for fibre stress, print durability, and edge collapse points. Then we adjust fold angles, crease depth, or coating weight until it passes. The final result feels solid because it’s been tested that way. From insert boxes to unique shape boxes, we offer every type of box style that perfectly aligns with your brand and product requirements.

Orders That Fit Your Workflow

You can begin with 25 boxes to check fit or print detail. After approval, production takes around 8-10 working days, and UK delivery is free and insured. We share proofs or physical samples before printing. When your delivery schedule is tight, we fast-track production without skipping inspection.

Packaging That Matches the Product’s Strength

Good tools last. Their packaging should too. Strong, clean, and functional, our Allen key boxes look right on the shelf and work well in the field.Call 07462 212 450 / Email: Sales@alypackaging.co.uk
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Custom Inserts

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Rush Order Service

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