Custom Battery Boxes

Name: Custom Battery Boxes – Wholesale | Aly Packaging
Brand: Aly Packaging UK
SKU: A-UK-CBB-0234
Price: 0.34 GBP
Availability: InStock

Get a Quick Price Quote!

Batteries carry energy even when they look still. That’s why their packaging needs to think ahead about safety, temperature, and handling. At Aly Packaging UK, we design custom battery boxes that keep every cell isolated, stable, and easy to identify. The focus is function first: insulation, strength, and compliance built into one clean structure.

Get the best packaging solutions

What Makes Us The Top Supplier?

Top quality prints using the latest technology

We are commercial printers with experience in Litho,
Digital, and off-set printing techniques.

Fully Personalised sizes and designs

We specialise in manufacturing bespoke boxes in
custom size and shape of your choice.

Quick Turnaround

With our printing setups across the globe, we are
capable of handling small and bulk orders alike.

Flawless Finishing with Prime Results

Aly Packaging is mainly a B2B supplier, we believe in delivering the best of the best.

Dedicated Packaging Consultants

Our dedicated team of packaging consultants are
there to help you from start to finish.

Environmentally friendly production processes

Our eco- friendly cardboard, kraft, corrugated, and rigid boxes are produced in a controlled environment.

Customise Your Custom Battery Boxes

Select Key Features & Finishes

Dimensions
Custom Sizes: We only manufacture bespoke boxes. You can order your custom printed boxes according to your preferred shapes and sizes.
Minimum Order Quantity
MOQ: The minimum order quantity you can expect from us is 50 Boxes.
Paper Stock
Paper Stock: 250Gsm to 500Gsm (14pt to 28pt) Eco-friendly White Card or Brown Kraft, B, C, or E-flute Corrugated, or 800Gsm to 1400Gsm Rigid Hardboard.
Printing
Printing Method: 1-4 Colour CMYK or Pantone Colours - Off-set, Digital, or Screen Printing – Outside or Both Sides
Sampling
Sampling: Free Digital Proofing. Material Sampling and Prototype Sampling is Provided on Demand.
Turnaround
Production Speed: Standard 10 Business Days, Priority 8 Business Days, Rush 6 Business Days.

Understanding the Product Before the Print

No two battery ranges behave the same. Rechargeable expand slightly with heat; coin cells don’t like friction; lithium packs can’t shift inside a box for even a second. We design our personalised battery packaging from the product outward. Internal dividers are cut to size so no metal edges touch. Lid locks are tight but open in one movement. Every panel layout is decided with both the operator and the end user in mind for the people who fill, label, and unbox daily.

Boards That Support Safety

Material choice matters more with batteries than with most products. The board can’t conduct, tear, or flex under weight.

Cardboard: dense and clean, perfect for retail blister replacements or smaller multi-packs.
Kraft board: neutral in texture, fully recyclable, used for sustainable electronics lines.
Corrugated stock: double-fluted for transport cartons or industrial battery packs.
Rigid board: neat and solid for power banks and premium battery cases.

All are FSC certified and printed with soy based inks. Surfaces receive a water based coating that helps resist static and dust. We keep the print finish low-gloss so that it is easier to read and easier to recycle.

Form That Explains Itself

When a customer picks up a box of batteries, the packaging should make sense instantly. We build that logic into the shape. Tabs fold the same way every time. Voltage, capacity, and disposal symbols sit near the open edge, where the reader’s thumb naturally rests. Bulk cartons use large numeric coding on both ends so they can be spotted in storage without lifting. The language of the box is clarity — not design for design’s sake.

Extra features when needed:

Non-conductive inserts that hold cells upright.
Tear-away sections for partial retail displays.
Foil or embossed icons for power ratings.
QR or barcode areas printed in neutral spaces for easy scanning.

Every feature is tested on a live production line to ensure it speeds up, not slows down, the process.

Packaging Backed with Years of Industry Experience

We’ve made boxes for tool batteries, medical cells, and consumer packs. Most of the improvements came after watching how staff packed them. When boxes were too narrow, labels rubbed. When coatings were too thick, glue wouldn’t hold. Adjusting details such paper tension, glue heat, and flap sequence is how we reached the process we use now. It’s not about guessing what might work; it’s about watching what doesn’t and correcting it. So whether you want to minimize cost and ensure battery protection with cardboard boxes or lean towards premium presentation with rigid boxes, our expertise allows us to cater every requirement with precision and trustworthiness.

Orders That Fit the Manufacturing Cycle

We keep things simple for production managers. You can start with minimal box quantities to confirm alignment and structure. Once signed off, the full run takes 8-10 working days, with insured delivery across the UK included. We send physical or digital samples first so you can check fit against the real battery housing. If your line runs on a fixed schedule, we synchronise supply to arrive just before filling starts with no storage congestion, no delay.

Packaging That Thinks Like a Product

A battery stores energy quietly and efficiently. We try to do the same with its packaging and manufacture boxes that hold energy safely, present it clearly, and waste nothing.Call 07462 212 450 / Email: Sales@alypackaging.co.uk