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Custom Clothes Iron Packaging Boxes

Custom Clothes Iron Packaging Boxes

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A clothes iron looks tough, but its surface coatings, steam vents and pointed soleplate can take damage surprisingly easily. Many irons are boxed while still slightly warm from their final checks, which means packaging must stay rigid even when the temperature shifts. At Aly Packaging UK, we create custom clothes iron packaging boxes that cope with all of that. The structure supports the iron where its weight naturally settles and keeps the outer print looking clean through transport and display.

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What Makes Us The Top Supplier?​

Top quality prints using the latest technology

We are commercial printers with experience in Litho,
Digital, and off-set printing techniques.

Fully Personalised sizes and designs

We specialise in manufacturing bespoke boxes in
custom size and shape of your choice.

Quick Turnaround

With our printing setups across the globe, we are
capable of handling small and bulk orders alike.

Flawless Finishing with Prime Results

Aly Packaging is mainly a B2B supplier, we believe in delivering the best of the best.

Dedicated Packaging Consultants

Our dedicated team of packaging consultants are
there to help you from start to finish.

Environmentally friendly production processes

Our eco- friendly cardboard, kraft, corrugated, and rigid boxes are produced in a controlled environment.

Customise Your Custom Clothes Iron Packaging Boxes

Select Key Features & Finishes

  • Dimensions
    Custom Sizes: We only manufacture bespoke boxes. You can order your custom printed boxes according to your preferred shapes and sizes.
  • Minimum Order Quantity
    MOQ: The minimum order quantity you can expect from us is 50 Boxes.
  • Paper Stock
    Paper Stock: 250Gsm to 500Gsm (14pt to 28pt) Eco-friendly White Card or Brown Kraft, B, C, or E-flute Corrugated, or 800Gsm to 1400Gsm Rigid Hardboard.
  • Printing
    Printing Method: 1-4 Colour CMYK or Pantone Colours - Off-set, Digital, or Screen Printing – Outside or Both Sides
  • Sampling
    Sampling: Free Digital Proofing. Material Sampling and Prototype Sampling is Provided on Demand.
  • Turnaround
    Production Speed: Standard 10 Business Days, Priority 8 Business Days, Rush 6 Business Days.
  • More Info
  • Finishes & Lamination
  • Reviews

Designed to Hold an Iron the Way It Actually Sits

Irons rarely sit evenly on a flat surface, and that same imbalance shows inside cheap packaging. We shape the interior trays of our custom-made iron boxes, so the appliance rests on its heavier midsection, not on the handle or edge of the soleplate. This keeps the box level and prevents pressure from building where it shouldn’t. The cord gets its own channel so it never digs into a panel or rubs against the metal plate. Retail boxes open the top flap with a single movement without dragging the iron against the print surface. For mailer boxes that are used for warehouse or pallet storage, the outer cartons have reinforced folds that stop the long panels from dipping over time.

Materials That Stay Firm Under Heat and Surface Friction

An iron’s base can stay warm for several minutes after testing, and that warmth travels straight through low-grade boards. We use materials that stay flat and resist that slow heat transfer.
  • Cardboard: a strong choice for lighter irons and smaller retail runs.
  • Kraft board: recyclable with a textured finish that suits eco lines.
  • Corrugated board: ideal for steam irons, dual-plate systems or export cartons.
  • Rigid board: chosen for premium product ranges and brand displays.
All boards are FSC certified and printed with soy based inks. Surfaces receive water based coatings that block light moisture and protect against the fine dust often found in appliance warehouses. Matte coatings prevent glare under retail lights. Soft touch coatings give a smoother, more premium feel suitable for higher-value models.

Design That Helps Buyers Understand the Product Fast

Most people pick an iron by comparing a few key features: wattage, steam output, coating type and fabric settings. We organise those details clearly so buyers don’t waste time turning the box repeatedly. Product photos stay clean and centred. Technical icons sit near the handhold areas so they are readable while lifting the box. For online sellers who deal with courier movement, we strengthen the exterior coating so the artwork stays intact after sorting and transit. Optional enhancements include:
  • Embossed steam pattern or soleplate outline
  • Foil for model names and brand marks
  • Internal printing for care instructions
  • Custom-fit trays that support both handle and body
These details help the packaging feel trustworthy before the iron is even tested at home.

Knowledge Gained from Working with Appliance Brands

Our experience with home appliance packaging has shaped how we approach irons. We’ve seen glue soften when cartons are packed near heat tunnels. We’ve seen corner wear from conveyor friction and minor dents caused by stacked units leaning into each other. Those observations led us to reinforce corners, widen fold lines and adjust coating density on panels that face outward in stacked storage. We also inspect grain direction so each box resists bending along its longest span. These refinements come from hands-on problem solving, not stock templates. 

Ordering That Fits Your Production Timelines

Get started with low orders of boxes to confirm the layout and insert structure. After you approve the prototype, production typically takes 8-10 working days, and UK delivery is free and insured. Digital proofs or physical samples are provided so every detail is checked before printing. If you launch multiple iron models through the year, we can schedule packaging runs in phases to match your manufacturing schedule.

Packaging That Feels as Reliable as the Product

A clothes iron is a dependable household tool. Its packaging should carry the same sense of reliability. Our boxes stay firm, open neatly and look sharp on any shelf, giving your product the right introduction from the moment it arrives. Call 07462 212 450 / Email: sales@alypackaging.co.uk
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