When your products demand extra protection, double wall cardboard boxes deliver the strength you need. At Aly Packaging UK we craft durable, custom boxes with two layers of corrugated board. These boxes resist crushing, guard against impact and support heavier loads while keeping your items secure from warehouse to customer.
Double wall construction uses two fluted layers bonded between three liners. This results in a robust structure that stands up to stacking in warehouses and rough transit on pallets and conveyors. Whether you ship electronics, industrial parts or bulk food items, these Custom Double Wall Cardboard Boxes maintain their shape under weight and pressure.
We adjust the flute profile and board grade to match your product’s weight and handling requirements. Boxes can be specified with a higher bursting strength or edge crush resistance to suit heavy or irregularly shaped goods. This flexibility means your cartons perform exactly as needed without overbuilding, making them ideal Customized Double Wall Cardboard Boxes.
While double wall boxes are stronger, they remain surprisingly lightweight. This balance reduces shipping costs compared with wooden crates or heavy plastic containers. An appropriately designed box shields products from drops and vibration but still meets carrier weight limits and dimension guidelines.
Optional internal partitions or inserts can be added to secure fragile components and prevent shifting inside the box. These features enhance protection for delicate parts and reduce the chance of damage during long-distance freight or repeated handling, trusted by many Double Wall Cardboard Box Suppliers.
Your packaging is part of the customer experience. We offer full-colour flexographic and litho-laminated printing to reproduce your logo, handling instructions or promotional graphics crisply on a double wall surface. Unprinted kraft stock remains an option for a natural, industrial look that emphasises sustainability with Personalized Double Wall Cardboard Boxes.
Custom box styles include tuck-end, roll-end and crash-lock designs for quick assembly. Reinforced corners and strong adhesives complete the build, ensuring that each carton arrives ready to perform. Clearly printed handling icons or product information help warehouse staff and customers handle Double Wall Cardboard Boxes With Custom Logos correctly.
Single-faced liner
Double fluted corrugated board
Water-based adhesives certified for food and retail use
Kraft liner for natural finish or white liner for printed detail
Natural kraft or white surface for flexo print
UV coating for enhanced surface durability
Printed graphics using full-colour flexo or litho lamination
Custom die-cuts for easy folding or hand-holds
We begin with a consultation to determine your product dimensions, weight and distribution channels. You receive free dieline templates and 3D mock-ups for approval. Our standard turnaround is 10 to 12 working days after artwork sign-off. Minimum orders start at 25 units, and we include free delivery anywhere in the UK.
Dedicated quality checks at every stage ensure your cartons match specifications and arrive ready for use. With Aly Packaging UK, you get robust protection, clear branding and cost-effective results from a trusted Double Wall Cardboard Boxes Manufacturer.
📩 sales@alypackaging.co.uk | +44 7462 212450
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