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Custom Gel Packaging Boxes

Custom Gel Packaging Boxes

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Gel products are sensitive. They move, settle, and react to temperature. The box around them has to stay firm, no matter what happens inside. At Aly Packaging UK, we make custom gel packaging boxes that protect, present, and communicate quality. The structure supports the product; the finish supports your brand.

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What Makes Us The Top Supplier?​

Top quality prints using the latest technology

We are commercial printers with experience in Litho,
Digital, and off-set printing techniques.

Fully Personalised sizes and designs

We specialise in manufacturing bespoke boxes in
custom size and shape of your choice.

Quick Turnaround

With our printing setups across the globe, we are
capable of handling small and bulk orders alike.

Flawless Finishing with Prime Results

Aly Packaging is mainly a B2B supplier, we believe in delivering the best of the best.

Dedicated Packaging Consultants

Our dedicated team of packaging consultants are
there to help you from start to finish.

Environmentally friendly production processes

Our eco- friendly cardboard, kraft, corrugated, and rigid boxes are produced in a controlled environment.

Customise Your Custom Gel Packaging Boxes

Select Key Features & Finishes

  • Dimensions
    Custom Sizes: We only manufacture bespoke boxes. You can order your custom printed boxes according to your preferred shapes and sizes.
  • Minimum Order Quantity
    MOQ: The minimum order quantity you can expect from us is 50 Boxes.
  • Paper Stock
    Paper Stock: 250Gsm to 500Gsm (14pt to 28pt) Eco-friendly White Card or Brown Kraft, B, C, or E-flute Corrugated, or 800Gsm to 1400Gsm Rigid Hardboard.
  • Printing
    Printing Method: 1-4 Colour CMYK or Pantone Colours - Off-set, Digital, or Screen Printing – Outside or Both Sides
  • Sampling
    Sampling: Free Digital Proofing. Material Sampling and Prototype Sampling is Provided on Demand.
  • Turnaround
    Production Speed: Standard 10 Business Days, Priority 8 Business Days, Rush 6 Business Days.
  • More Info
  • Finishes & Lamination
  • Reviews

Designed for Stability and Shelf Presence

Gels travel through long supply chains. They’re stacked, packed, and handled often before reaching a shelf. We design custom-made gel boxes that hold their form from start to finish. Ensuring folds are reinforced for pressure and Coatings resist moisture to maximising the strength of corners, we focus on every detail of the packaging. The surface of our packaging stays smooth even after cold storage or handling in humid conditions. We test how each box performs under weight, heat, and light. When it reaches the customer, it still looks sharp, the way you intended. That’s what reliability in packaging really means to us.

Materials That Make a Difference

The texture of the board sets the tone before the customer even opens the box. It can feel medical, natural, or indulgent depending on the brand. We help you choose the right base to express that.
  • Cardboard: smooth, printable, and ideal for gels in retail packaging.
  • Kraft paper: natural and recyclable for botanical or organic lines.
  • Corrugated board: tough for larger containers and shipping kits.
  • Rigid board: premium and strong for clinical-grade or luxury gels.
All materials are FSC certified and printed with soy based inks that produce precise, clean colours. We use water based coatings for protection from oil, moisture, or fingerprints.  Our matte finishes add the final touch and deliver a subtle, composed look and soft touch coatings give a silk-like surface that people notice instantly.

Design That Speaks Clarity

Gel packaging works best when it looks clean and intelligent. We focus on creating a transparent design with clear fonts, measured spacing, and brand colours that align with your tone. Nothing excessive, just clarity and confidence. You can include:
  • Foil or metallic branding for a professional edge
  • Embossed text for tactile distinction
  • Spot UV for ingredient highlights or gloss accents
  • Custom inserts to hold bottles, jars, or sachets securely
Each design decision comes from how customers actually interact with the box. We build each box for the moment they turn it in their hand or glance at it on the shelf whether small, human gestures that delivers trust.

Experience That Shapes Our Approach

Our team has worked on packaging for skincare, medical, and cosmetic gels for over fifteen years. We’ve seen how coatings behave in cold storage, how adhesives react near humidity, and how colours shift under fluorescent light. Every experience guides us to produce improved, consistent and elevated packaging. Our excellence is not just theory. it’s practice refined by years of testing. We make sure every order matches the approved sample exactly, down to the tone and texture of the finish. So whether you want quick assembly auto lock bottom boxes for bulk orders or want to enhance the efficiency and security with tuck boxes, we have got the best-fit solution for your every need.

Orders That Fit the Brand’s Flow

You can start with 25 boxes for a product trial or new collection. Once approved, production takes 8-10 working days, with free insured delivery anywhere in the UK. Every project includes digital proofs or physical samples for confirmation. Tight launch date? Not to worry, we can fast-track production while keeping every inspection step intact for quality assurance.

Packaging That Keeps Its Promise

Good packaging shouldn’t just look clean. It should stay that way throughout transport, handling, and time. That’s the promise we keep at Aly Packaging UK. Call 07462 212 450 / Email: sales@alypackaging.co.uk
Best Packaging Boxes

Metallic Foil Stamping

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Embossing Debossing

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Holographic Printing

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Glossy Lamination & Finishing

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Spot UV Spot Gloss

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Soft Touch Matte Finish

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Pearlscent Coating

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Glitter Coating

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Matching Ribbons & Bows

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Custom Inserts

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