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Custom Hanger Packaging Boxes

Custom Hanger Packaging Boxes

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A hanger looks rigid, but anyone who has shipped them knows they behave unpredictably once they are inside a parcel. They tilt, scrape, and occasionally twist under pressure if they are not supported properly. If the hangers carry garments, things become even more sensitive because fabric can crease or stretch when the hanger doesn’t sit correctly. At Aly Packaging UK, our custom hanger boxes are made to prevent that shifting. The box should carry the hanger in a stable position so the garment it holds stays presentable from warehouse to arrival.

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What Makes Us The Top Supplier?​

Top quality prints using the latest technology

We are commercial printers with experience in Litho,
Digital, and off-set printing techniques.

Fully Personalised sizes and designs

We specialise in manufacturing bespoke boxes in
custom size and shape of your choice.

Quick Turnaround

With our printing setups across the globe, we are
capable of handling small and bulk orders alike.

Flawless Finishing with Prime Results

Aly Packaging is mainly a B2B supplier, we believe in delivering the best of the best.

Dedicated Packaging Consultants

Our dedicated team of packaging consultants are
there to help you from start to finish.

Environmentally friendly production processes

Our eco- friendly cardboard, kraft, corrugated, and rigid boxes are produced in a controlled environment.

Customise Your Custom Hanger Packaging Boxes

Select Key Features & Finishes

  • Dimensions
    Custom Sizes: We only manufacture bespoke boxes. You can order your custom printed boxes according to your preferred shapes and sizes.
  • Minimum Order Quantity
    MOQ: The minimum order quantity you can expect from us is 50 Boxes.
  • Paper Stock
    Paper Stock: 250Gsm to 500Gsm (14pt to 28pt) Eco-friendly White Card or Brown Kraft, B, C, or E-flute Corrugated, or 800Gsm to 1400Gsm Rigid Hardboard.
  • Printing
    Printing Method: 1-4 Colour CMYK or Pantone Colours - Off-set, Digital, or Screen Printing – Outside or Both Sides
  • Sampling
    Sampling: Free Digital Proofing. Material Sampling and Prototype Sampling is Provided on Demand.
  • Turnaround
    Production Speed: Standard 10 Business Days, Priority 8 Business Days, Rush 6 Business Days.
  • More Info
  • Finishes & Lamination
  • Reviews

Designed Around How Hangers Move in Transit

Plastic hangers, wooden hangers and metal hangers each move in their own way. Plastic ones flex if they are squeezed even slightly. Wooden hangers hold firm but can mark fabric if the box presses on the edges. Metal hangers can dent or lose shape where the curve meets the hook. We manufacture our bespoke hanger boxes based on these movements. If the hanger has wide shoulder pads, we add enough depth to the box so they don’t force pressure lines through the fabric. If the hanger carries trousers or skirts, the bottom bar of our packaging sit in a bed that stops rolling. Some hangers swing slightly from the hook, so we shape the top cavity to prevent rattling when the box is handled by couriers.

Materials That Suit Both Lightweight and Heavy Hangers

Hangers vary in weight and surface sensitivity.
  • Cardboard: works well for lightweight plastic hangers or single-garment pieces.
  • Kraft board: used for sustainable or recycled apparel brands.
  • Corrugated board: suited for heavy wooden hangers or multi-hanger shipments.
  • Rigid board: ideal for luxury closets sets, branded hangers or premium retail packaging.
All boards are FSC certified and printed using soy based inks. We use water based coatings when protecting printed surfaces from friction. Matte finishes help keep branding clean without overpowering the product. Soft touch finishes give a premium feel when the hanger is part of a gifting experience or part of a fashion brand’s signature packaging.

Designs That Ensures Hangers Arrive as Intended

A hanger needs to arrive looking the same way it left the factory. If the hook shifts upward or rubs against the lid, the metal can scratch the inside. If the hanger is wooden, the shoulder edges must have enough clearance so the lacquer or polish stays smooth. For hangers that come with a garment already on them, the interior often needs a shallow lift so the fabric does not crease at the lower section. Apparel sets that include multiple hangers may require spacing bars or dividers so the hangers don’t stack too tightly. We design structures that rely on the hanger’s natural balance so the box feels effortless to open and repack.

Optional Features

  • Inserts for single or multi-hanger packing
  • Soft interior pads for polished wooden hangers
  • Dividers for clothing sets
  • Foil or embossed branding
  • Spot UV accents
  • Internal printing for brand messaging
  • Reinforced corners for heavier hanger styles

Experience Learned From Working With Clothing Brands

Over time, we have seen how hangers behave once they are packaged. Some plastic hangers bow outward under pressure, flattening the garment. Wooden hangers need enough spacing so their curves don’t rub against each other. Metal hooks can scratch surfaces unless they have a designated holder. Hangers with garment clips require careful spacing because the clips shift and pinch fabric if the box moves suddenly. These insights have formed our ethic for hanger packaging , allowing us to produce solutions that are free from all kinds of defects and offer the best utility. From straight/reverse tuck boxes to auto-lock bottom boxes, we have capabilities and resources to produce boxes of every kind for your need.

Ordering That Supports Every Business Ecosystem

You can begin with low quantities of boxes to confirm fit, spacing and how the garments or hangers settle inside. After approval, production usually takes eight to ten working days, and UK delivery is free and insured. We offer digital proofs and physical samples so you can check how well the hanger holds position before moving forward with larger runs.

Packaging That Matches the Care Behind Garment Presentation

A hanger plays a role long before the garment is worn, and its packaging has to respect that. At Aly Packaging UK, we create hanger boxes that protect the shape, keep movement under control and present the hanger in a clean, composed way. Call: 07462 212 450 / Email: sales@alypackaging.co.uk
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