Custom Headphone Packaging Boxes

Get a Quick Price Quote!

Make every listener’s first interaction with your headphones unforgettable. At Aly Packaging UK, we design Custom Headphone Packaging Boxes that combine stylish visuals with robust protection. Our solutions highlight product features, guard delicate components and reinforce your brand’s commitment to quality. From over-ear wireless sets to in-ear monitors, our boxes ensure you stand out and deliver excellence.

Get the best packaging solutions

What Makes Us The Top Supplier?

Top quality prints using the latest technology

We are commercial printers with experience in Litho,
Digital, and off-set printing techniques.

Fully Personalised sizes and designs

We specialise in manufacturing bespoke boxes in
custom size and shape of your choice.

Quick Turnaround

With our printing setups across the globe, we are
capable of handling small and bulk orders alike.

Flawless Finishing with Prime Results

Aly Packaging is mainly a B2B supplier, we believe in delivering the best of the best.

Dedicated Packaging Consultants

Our dedicated team of packaging consultants are
there to help you from start to finish.

Environmentally friendly production processes

Our eco- friendly cardboard, kraft, corrugated, and rigid boxes are produced in a controlled environment.

Customise Your Custom Headphone Packaging Boxes

Select Key Features & Finishes

Dimensions

Custom Sizes: We only manufacture bespoke boxes. You can order your custom printed boxes according to your preferred shapes and sizes.
Minimum Order Quantity

MOQ: The minimum order quantity you can expect from us is 50 Boxes.
Paper Stock

Paper Stock: 250Gsm to 500Gsm (14pt to 28pt) Eco-friendly White Card or Brown Kraft, B, C, or E-flute Corrugated, or 800Gsm to 1400Gsm Rigid Hardboard.
Printing

Printing Method: 1-4 Colour CMYK or Pantone Colours - Off-set, Digital, or Screen Printing – Outside or Both Sides
Sampling

Sampling: Free Digital Proofing. Material Sampling and Prototype Sampling is Provided on Demand.
Turnaround

Production Speed: Standard 10 Business Days, Priority 8 Business Days, Rush 6 Business Days.

More Info
Finishes & Lamination
Reviews

Sound First Impressions in Every Box

Your packaging sets expectations before the first note plays. We use high-definition printing and crisp graphics to showcase your headphone designs, whether that means accentuating metallic finishes or demonstrating fold-flat portability. Strategic window panels or clear trays offer a sneak peek of the product, building anticipation and helping customers make informed choices. Our design team collaborates closely on colour schemes, typography and imagery to reflect your brand’s audio heritage. Limited-edition releases or artist collaborations come alive with flawless production, ensuring every box feels exclusive and on-brand.

Engineered to Protect Your Audio Gear

Headphones face wobbling conveyor belts, courier drops and busy retail racks. Our boxes are crafted from sturdy board stock with reinforced corners and custom-fit inserts that cradle headbands, earcups and cables securely. Foam or moulded pulp liners absorb shocks, while moisture-resistant liners guard against humidity and sweat residues. Secure tuck-top closures and tab locks keep the box firmly shut until unboxing, preventing accidental openings and damage. These precise details reduce returns, ensure products arrive factory-fresh and enhance customer satisfaction.

Designs That Resonate with Your Brand

Packaging is an extension of your sonic signature and brand story. At Aly Packaging, our in-house artists translate logos, album-style artwork or minimalist tech motifs into every surface of your box. Choose spot UV accents to mimic speaker grille textures or foil stamping to echo metallic headphone components. Clear, concise product specifications and quick-start guides printed on inner panels help customers set up and enjoy their headphones without delay. This blend of visual appeal and practical information reinforces brand trust and elevates the unboxing moment.

Flexible Formats for Every Listening Experience

Whether you offer compact earbuds or premium studio headphones, our packaging formats adapt seamlessly. Select sleek tuck-end boxes for lightweight models, two-piece rigid boxes for flagship lines or multi-compartment kits that include charging cables and carrying pouches. Optional hanging tabs make retail display effortless, while ribbon-slot closures add a gift-ready flourish for special promotions. This versatility ensures your packaging matches each product’s form and purpose, from everyday earbuds to collector’s-edition sets.

Materials

Rigid box board for strong protection and premium feel
Moulded pulp or foam inserts for precise cushioning
White folding box board for crisp, full-colour printing
Moisture-resistant liners to guard against humidity

All substrates are sustainably sourced, FSC-certified and fully compliant with UK packaging regulations.

Finishes

Matte lamination for an upscale, smudge-free surface
Gloss varnish to amplify colours and highlight details
Embossed or debossed logos for tactile brand engagement
Foil stamping for luxury accents or limited-edition editions
Window cut-outs with clear PET film for product visibility

Each finish enhances durability and shelf presence, driving both sales and brand loyalty.

Packaging That Harmonises Growth and Quality

Whether you’re a start-up audio brand or a global electronics firm, our solutions scale with your ambitions. With minimum orders from 25 units, a 10-12 working-day production lead time and free UK-wide delivery, Aly Packaging UK makes premium headphone packaging accessible. Complimentary dieline templates and dedicated artwork support ensure your boxes hit the market smoothly. sales@alypackaging.co.uk | +44 7462 212450