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Custom Intercom Packaging Boxes

Custom Intercom Packaging Boxes

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Intercoms travel from factories to construction sites, showrooms, and homes making them delicate devices that can’t afford rough handling. At Aly Packaging UK, we design custom intercom packaging boxes that protect sensitive circuits, display the product clearly, and simplify installation logistics. Each box is built for strength, clarity, and insulation, ensuring the product arrives ready to work straight out of the packaging.

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What Makes Us The Top Supplier?​

Top quality prints using the latest technology

We are commercial printers with experience in Litho,
Digital, and off-set printing techniques.

Fully Personalised sizes and designs

We specialise in manufacturing bespoke boxes in
custom size and shape of your choice.

Quick Turnaround

With our printing setups across the globe, we are
capable of handling small and bulk orders alike.

Flawless Finishing with Prime Results

Aly Packaging is mainly a B2B supplier, we believe in delivering the best of the best.

Dedicated Packaging Consultants

Our dedicated team of packaging consultants are
there to help you from start to finish.

Environmentally friendly production processes

Our eco- friendly cardboard, kraft, corrugated, and rigid boxes are produced in a controlled environment.

Customise Your Custom Intercom Packaging Boxes

Select Key Features & Finishes

  • Dimensions
    Custom Sizes: We only manufacture bespoke boxes. You can order your custom printed boxes according to your preferred shapes and sizes.
  • Minimum Order Quantity
    MOQ: The minimum order quantity you can expect from us is 50 Boxes.
  • Paper Stock
    Paper Stock: 250Gsm to 500Gsm (14pt to 28pt) Eco-friendly White Card or Brown Kraft, B, C, or E-flute Corrugated, or 800Gsm to 1400Gsm Rigid Hardboard.
  • Printing
    Printing Method: 1-4 Colour CMYK or Pantone Colours - Off-set, Digital, or Screen Printing – Outside or Both Sides
  • Sampling
    Sampling: Free Digital Proofing. Material Sampling and Prototype Sampling is Provided on Demand.
  • Turnaround
    Production Speed: Standard 10 Business Days, Priority 8 Business Days, Rush 6 Business Days.
  • More Info
  • Finishes & Lamination
  • Reviews

Built Around Circuit Safety and Visual Order

Intercoms combine electronics, glass screens, and connection ports. One bump during shipping can cause loose wiring or cracked casings. We build bespoke intercom boxes that eliminates that risk. Internal trays hold units in place without pressing against switches or lenses. For multi-part systems such as indoor panels, outdoor units, and wiring, every section gets its own compartment so nothing rubs or scratches. Retail boxes include labelled slots for quick unpacking on-site, while trade cartons stack evenly for van and pallet transport.

Materials That Guard and Present

Electronic packaging must be both secure and clean-looking. We use boards that balance rigidity with a professional surface finish.
  • Cardboard: smooth, printable, ideal for standard single-unit intercoms.
  • Kraft stock: textured and recyclable, suited to eco-friendly or trade lines.
  • Corrugated board: double fluted for heavy or multi-device cartons.
  • Rigid board: strong, sleek, and protective for luxury home intercom sets.
All boards are FSC certified and printed with soy based inks. Surfaces are coated using water based finishes that resist static, dust, and fingerprints. Matte coatings make graphics readable under bright lighting, while soft touch coatings create a modern, tactile finish for retail packaging that needs to stand out.

Design That Communicates Precision

Buyers often compare intercoms by design and specification. Packaging must support that decision visually. We keep the structure of our custom-printed intercom boxes simple with wide front panels for imagery, side panels for wiring diagrams and installation guides. Colour palettes stay neutral to fit both commercial and residential markets. Boxes open flat for easy access, and inserts are removable for re-packing after testing.

Optional enhancements:

  • Printed wiring layout or QR code linking to manuals
  • Embossed product outlines for clean identification
  • Foil-stamped brand or model series logos
  • Spot UV to emphasise product specs or warranty details
Every design element has an intent to guide and not to decorate.

Experience Built Through Electronics Packaging

We’ve packaged everything from video intercom systems to door entry controls, and each product taught us something different. Some needed static-resistant inserts; others failed when coated boards trapped heat in storage. Adjusting those small technical details changed how we build. We now test adhesive strength under varying humidity, align board grain with the unit’s longest dimension, and leave air gaps to prevent screen pressure. These lessons came from direct collaboration with installers and manufacturers, giving reliable data. From attractive display boxes for retail showcasing to mailer boxes for delivering products safely and with appeal, we can offer solutions for every need in the best possible way.

Orders That Match Production Flow

Start with low order quantities to check fit and internal layout. Once approved, production typically takes 8-10 working days, and UK delivery is free and insured. We send digital proofs or sample boxes before printing. For large distribution runs or phased rollouts, we schedule production so packaging arrives in sync with your assembly or shipping plan.

Packaging That Protects More Than Hardware

An intercom is about connection, reliability, and trust. Its packaging should carry those same principles and offer protectiveness, organisation, and professional appeal. That’s what we deliver: boxes that hold technology safely and reflect the quality behind your brand. Call 07462 212 450/ Email: Sales@alypackaging.co.uk
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Glossy Lamination & Finishing

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Spot UV Spot Gloss

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Soft Touch Matte Finish

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Pearlscent Coating

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Glitter Coating

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Matching Ribbons & Bows

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Custom Inserts

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