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Custom Mylar Packaging

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Keep flavours, aromas and product integrity locked in with Custom Mylar Packaging designed for performance and presentation. At Aly Packaging UK we combine advanced barrier films with striking design to deliver pouches and bags that protect contents and reinforce your brand’s quality promise. Whether you package snacks, supplements or electronics, our mylar solutions balance technical excellence and branding impact to meet your exact needs.

Get the best packaging solutions

What Makes Us The Top Supplier?​

Top quality prints using the latest technology

We are commercial printers with experience in Litho,
Digital, and off-set printing techniques.

Fully Personalised sizes and designs

We specialise in manufacturing bespoke boxes in
custom size and shape of your choice.

Quick Turnaround

With our printing setups across the globe, we are
capable of handling small and bulk orders alike.

Flawless Finishing with Prime Results

Aly Packaging is mainly a B2B supplier, we believe in delivering the best of the best.

Dedicated Packaging Consultants

Our dedicated team of packaging consultants are
there to help you from start to finish.

Environmentally friendly production processes

Our eco- friendly cardboard, kraft, corrugated, and rigid boxes are produced in a controlled environment.

Customise Your Custom Mylar Packaging

Select Key Features & Finishes

  • Dimensions
    Custom Sizes: We only manufacture bespoke boxes. You can order your custom printed boxes according to your preferred shapes and sizes.
  • Minimum Order Quantity
    MOQ: The minimum order quantity you can expect from us is 50 Boxes.
  • Paper Stock
    Paper Stock: 250Gsm to 500Gsm (14pt to 28pt) Eco-friendly White Card or Brown Kraft, B, C, or E-flute Corrugated, or 800Gsm to 1400Gsm Rigid Hardboard.
  • Printing
    Printing Method: 1-4 Colour CMYK or Pantone Colours - Off-set, Digital, or Screen Printing – Outside or Both Sides
  • Sampling
    Sampling: Free Digital Proofing. Material Sampling and Prototype Sampling is Provided on Demand.
  • Turnaround
    Production Speed: Standard 10 Business Days, Priority 8 Business Days, Rush 6 Business Days.
  • More Info
  • Finishes & Lamination
  • Reviews

Resilient Performance that Delivers Freshness

Mylar’s multi-layer film provides an exceptional shield against oxygen, moisture and UV light to extend shelf life. We engineer each pouch with the precise film thickness and laminate structure required for your product, ensuring crisp textures, potent nutrients and dry storage environments. Custom Mylar Packaging and customised Mylar Packaging help achieve this resilience.

Our quality control process includes rigorous seal testing—heat seals, resealable zippers or tear notches are all validated for airtight performance. Your customers will enjoy consistent freshness from first use to final serving, building trust in your brand’s reliability. Mylar Packaging Manufacturer standards ensure quality.

Designs That Reflect Your Brand Identity

First impressions matter on crowded retail shelves and online marketplaces. Aly Packaging’s custom mylar pouches feature full-colour, high-resolution printing on glossy or matte films to bring your branding and imagery to life. Clear windows can be placed strategically to showcase product contents while silver-lined interiors add a premium touch. Mylar Packaging With Custom Logos supports this branding.

We collaborate on artwork placement, font choices and colour profiles to ensure each pouch conveys authenticity and value. Limited-edition runs, seasonal promotions or co-branding projects are accommodated with the same attention to detail and brand consistency. Personalized Mylar Packaging enhances product uniqueness.

Functional Features for Ultimate Convenience

Different products call for different opening experiences. We equip our pouches with functional features such as resealable zip locks for repeat use, easy-open tear notches for single-serve convenience and child-resistant closures for regulated items. Each feature is selected to match your production line and consumer preferences.

Additional options include euro-hole hangers for retail display, slider zippers for smooth operation and spouted designs for liquids or powders. Our engineering team works with you to integrate the ideal combination of seals, shapes and structures so your packaging performs flawlessly in use. As Mylar Packaging Suppliers, we meet diverse needs.

Formats That Fit Every Product Need

From slim sachets to stand-up pouches, our mylar formats adapt to your product range. Choose flat-bottom pouches for stable shelf display, gusseted bags for high-volume bulk packaging or pouch-in-box formats for gift sets and sampler packs.

Every format supports custom inserts, hang tabs or tear-away sections as required. We ensure your packaging balances practical handling, shelf presence and production efficiency, delivering both form and function.

Materials

Multi layer polyester-aluminium-polyethylene film for maximum barrier performance
Mono-material recyclable films for simplified end-of-life processing
Compostable film blends certified for industrial composting
Grease-resistant liners for oily or fatty products

Finishes

Gloss lamination for high sheen and vivid colour depth
Matte lamination for premium tactile appeal and reduced glare
Spot UV highlights to accent logos or key design elements
Transparent windows to display contents
Custom zipper strips in matching or contrasting colours

Packaging Solutions That Seal Success

At Aly Packaging UK we make advanced mylar packaging accessible to brands of all sizes. With minimum orders from 25 units, a 10-12 working-day lead time, free UK-wide delivery and complimentary dieline templates, we streamline your path from concept to shelf. Dedicated artwork support ensures every pouch aligns perfectly with your product roadmap and brand vision.

Partner with us to create Custom Mylar Packaging, Customized Mylar Packaging, Mylar Packaging With Custom Logos, and Personalized Mylar Packaging that lock in freshness, showcase your products and elevate your brand experience.

sales@alypackaging.co.uk | +44 7462 212450

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Rush Order Service

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