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Custom Sandwhich Boxes

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Serve your bread-coated delights with care by utilising our custom sandwich boxes. At Aly Packaging, we offer boxes that maintain the richness of your flavour packed sandwich and does its taste justice.

Get the best packaging solutions

What Makes Us The Top Supplier?​

Top quality prints using the latest technology

We are commercial printers with experience in Litho,
Digital, and off-set printing techniques.

Fully Personalised sizes and designs

We specialise in manufacturing bespoke boxes in
custom size and shape of your choice.

Quick Turnaround

With our printing setups across the globe, we are
capable of handling small and bulk orders alike.

Flawless Finishing with Prime Results

Aly Packaging is mainly a B2B supplier, we believe in delivering the best of the best.

Dedicated Packaging Consultants

Our dedicated team of packaging consultants are
there to help you from start to finish.

Environmentally friendly production processes

Our eco- friendly cardboard, kraft, corrugated, and rigid boxes are produced in a controlled environment.

Customise Your Custom Sandwhich Boxes

Select Key Features & Finishes

  • Dimensions
    Custom Sizes: We only manufacture bespoke boxes. You can order your custom printed boxes according to your preferred shapes and sizes.
  • Minimum Order Quantity
    MOQ: The minimum order quantity you can expect from us is 50 Boxes.
  • Paper Stock
    Paper Stock: 250Gsm to 500Gsm (14pt to 28pt) Eco-friendly White Card or Brown Kraft, B, C, or E-flute Corrugated, or 800Gsm to 1400Gsm Rigid Hardboard.
  • Printing
    Printing Method: 1-4 Colour CMYK or Pantone Colours - Off-set, Digital, or Screen Printing – Outside or Both Sides
  • Sampling
    Sampling: Free Digital Proofing. Material Sampling and Prototype Sampling is Provided on Demand.
  • Turnaround
    Production Speed: Standard 10 Business Days, Priority 8 Business Days, Rush 6 Business Days.
  • More Info
  • Finishes & Lamination
  • Reviews

Built for Fast Service, Designed for Fresh Appeal

A sandwich is more than a meal. it's a cultural staple built for speed, satisfaction and versatility. From high street lunch counters to gourmet delis and airline caterers, sandwiches are sold in fast-paced environments that rely heavily on packaging performance. At Aly Packaging UK, we specialise in Custom Sandwhich Boxes that don’t just hold food, but enhance its visual appeal, extend freshness and elevate your brand perception.

Whether you’re serving artisan baguettes or plant-based wraps, our packaging is shaped around the product and the customer journey to ensure that every sandwich looks as good as it tastes with Customized Sandwhich Boxes.

Serve Fast, Sell Faster

Sandwiches are an impulse category, often bought within seconds of being seen. A misaligned label or fogged-up window can cost a sale. Our Personalized Sandwhich Boxes are curated to drive that split-second decision with innovative layout, clean visibility, and tactile convenience.

We tailor the box structure based on your operational needs. Whether you’re cold-storing pre-packed sandwiches, selling them warm from the counter, or fulfilling large lunch orders through delivery apps, we innovate in every case to ensure that our packaging fulfills your needs. Our die-cuts allow you to showcase the contents from the right angle without compromising protection or freshness. Tear-away windows and foldable flaps allow easy access, especially for customers eating on the move.

More Than a Lunch Box

We understand that sandwich packaging has to satisfy more than logistical demands. It’s a tool for storytelling. Whether your brand leans into organic sourcing, gourmet presentation, or plant-based innovation, we make sure your packaging reflects those values vividly as trusted Sandwhich Box Suppliers.

We offer structural options for single units, dual sandwiches, half-and-half wraps, or modular inserts that separate ingredients. For brands offering sauces or side pairings, we also provide combo box formats with separate compartments, all customisable in size and branding like Sandwhich Boxes With Custom Logos.

Materials

We use high-quality food-grade boards tailored to both retail display and takeaway durability:

  • Grease-resistant kraft board for eco-conscious ranges

  • Poly-lined SBS board for chilled environments

  • Compostable barrier paperboard for clean label brands

  • Fluted micro-corrugated stock for bulk delivery trays

All options comply with UK food contact regulations and are available with moisture-resistant coatings and odour control layers where needed.

Purposeful Design for Practical Settings

Whether stacked on a chilled retail shelf or tucked into a delivery bag, your sandwich boxes need to retain structure and seal. Our team ensures that locking flaps, click-close lids or tamper-evident tabs are incorporated without adding complexity to your assembly line as experienced Sandwhich Boxes Manufacturer.

For large-scale kitchens or franchises, we can develop uniform dielines that apply across multiple sandwich SKUs, optimising your packaging print run without sacrificing individuality in your visual identity.

We also help brands communicate ethical or dietary information clearly on the exterior, including space for batch dates, allergen panels, and shelf-life indicators.

Finishes

We offer finishing enhancements that elevate both look and function:

  • Matte or soft-touch finishes for a modern retail look

  • Compostable film windows for eco transparency

  • Embossed logos or symbols for tactile branding

  • Internal printing for ingredient highlights or meal deal offers

  • Uncoated kraft textures for artisanal, handmade feel

Our finishing team can advise on combinations that support both your customer journey and your shelf life expectations.

Flexible Support for Every Outlet

Whether you’re running a nationwide coffee chain, a seasonal food stall, or launching a meal deal line for retail, Aly Packaging UK offers reliable solutions as your Sandwhich Box Suppliers. With minimums starting from 25 units, a standard 10–12 working day turnaround, and free delivery across the UK, we’re equipped to help your sandwich brand grow.

We also provide dieline templates, artwork assistance and printed mockups to make sure your first impression lands the way you intend.

From counter to commuter; deliver sandwiches in packaging that’s smart, strong, and brand-right.

sales@alypackaging.co.uk | +44 7462 212450

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Rush Order Service

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