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Custom Pillow Boxes

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A pillow box looks effortless, but that’s the beauty of it. The curved shape feels familiar, easy, even user-friendly. It’s the kind of packaging that makes people pick it up before they realise why. At Aly Packaging UK, we turn that reaction into something purposeful. Our custom pillow boxes are built to be quick to assemble, easy to love, and impossible to overlook.

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What Makes Us The Top Supplier?​

Top quality prints using the latest technology

We are commercial printers with experience in Litho,
Digital, and off-set printing techniques.

Fully Personalised sizes and designs

We specialise in manufacturing bespoke boxes in
custom size and shape of your choice.

Quick Turnaround

With our printing setups across the globe, we are
capable of handling small and bulk orders alike.

Flawless Finishing with Prime Results

Aly Packaging is mainly a B2B supplier, we believe in delivering the best of the best.

Dedicated Packaging Consultants

Our dedicated team of packaging consultants are
there to help you from start to finish.

Environmentally friendly production processes

Our eco- friendly cardboard, kraft, corrugated, and rigid boxes are produced in a controlled environment.

Customise Your Custom Pillow Boxes

Select Key Features & Finishes

  • Dimensions
    Custom Sizes: We only manufacture bespoke boxes. You can order your custom printed boxes according to your preferred shapes and sizes.
  • Minimum Order Quantity
    MOQ: The minimum order quantity you can expect from us is 50 Boxes.
  • Paper Stock
    Paper Stock: 250Gsm to 500Gsm (14pt to 28pt) Eco-friendly White Card or Brown Kraft, B, C, or E-flute Corrugated, or 800Gsm to 1400Gsm Rigid Hardboard.
  • Printing
    Printing Method: 1-4 Colour CMYK or Pantone Colours - Off-set, Digital, or Screen Printing – Outside or Both Sides
  • Sampling
    Sampling: Free Digital Proofing. Material Sampling and Prototype Sampling is Provided on Demand.
  • Turnaround
    Production Speed: Standard 10 Business Days, Priority 8 Business Days, Rush 6 Business Days.
  • More Info
  • Finishes & Lamination
  • Reviews

Simple Packaging That Makes Heads Turn 

Effective pillow boxes  are known for their easy flat folding, clean opening, and robust appearance. That takes more work than most people think. During production of our bespoke pillow boxes, we test the smallest of details such as how they crease, how they pop back into shape, and how the print behaves around those soft edges. If the ink stretches or the fold pulls colour, we fix it. Our ultimate goal is to ensure that every box sits upright, curves smoothly, and closes with a satisfying click.We build boxes for all kinds of uses jewellery, soaps, clothing accessories, even event favors. Each design keeps its structure through storage and travel so what your customer sees on day one still looks the same a month later.

Materials That Speak for the Brand

The stock you choose says more about your product than the logo sometimes can. Smooth white card feels clean and modern; brown kraft sends an eco message without words. We help you find what fits your brand’s personality.
  • Cardboard: Light, printable, dependable. Works for retail and online sales.
  • Kraft Paper: Textured and recyclable, perfect for handmade or sustainable products.
  • Corrugated Board: Added strength for heavier or postal items.
  • Rigid Board: Sleek, weighty, and ideal for gift or boutique packaging.
All our materials are FSC certified and printed using soy based inks. When you need extra durability, we add water-based coatings that protect against moisture and scuffing. Matte finishes feel calm and understated. Soft-touch coatings give a smooth, polished feel that customers remember.

Design That Fits Any Moment

Because pillow boxes curve naturally, they invite creative layouts. We design around that shape instead of fighting it. Minimal lines for a contemporary retail brand, soft hues for wedding favours, or bold metallics for seasonal campaigns; each one feels right in its own setting.You can include:
  • Cut-out windows that reveal the product inside
  • Foil highlights for logos or decorative accents
  • Spot UV on short words or icons for a quiet shimmer
  • Ribbon closures or hanging tabs for displays
The aim is not to decorate for decoration’s sake. It’s to make packaging look thoughtful and aligned with the moment a buyer opens it.

Experience That Makes a Difference

Fifteen years in packaging has taught us a simple truth: the easiest-looking boxes are often the hardest to perfect. A tiny offset curve can ruin the fold. The wrong glue can crack a finish. We’ve seen all of it and solved all of it. Our experience means you get boxes that work as well in bulk as they do in boutique quantities. We handle the technical details so you can focus on your product. Whether you run a e-commerce brand that requires robust corrugated boxes or have a retail brand and wish to attract customers with appealing rigid boxes, we can cater to your specific needs perfectly.

Orders That Fit Your Timeline

You can start with 25 boxes to test a design or launch a new collection. Once approved, we move to full production. Standard turnaround is 8-10 working days, and delivery across the UK is free and insured. You’ll receive a digital proof or prototype before printing. If your project runs on a deadline, we can prioritise your batch without skipping quality checks.

Packaging That Keeps Its Poise

Pillow boxes may look simple, but the right one leaves an impression that lasts. It feels balanced, looks neat, and folds flat without a crease out of place. That’s what we make every single day at Aly Packaging UK.Call 07462 212 450 / Email: sales@alypackaging.co.uk
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Metallic Foil Stamping

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Holographic Printing

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Glossy Lamination & Finishing

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Spot UV Spot Gloss

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Soft Touch Matte Finish

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Pearlscent Coating

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Glitter Coating

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Matching Ribbons & Bows

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Custom Inserts

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Rush Order Service

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