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Custom Hammer Packaging Boxes

Custom Hammer Packaging Boxes

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Every hammer is different. Some are light and balanced, others are heavy and built to break through. But all of them have one thing in common and it is that they put pressure on whatever holds them. That’s where we come in. Aly Packaging UK builds custom hammer packaging boxes that can deal with that constant strain. The boxes stay firm, protect against vibration, and make the product look clean and professional once it reaches the shelf.

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What Makes Us The Top Supplier?​

Top quality prints using the latest technology

We are commercial printers with experience in Litho,
Digital, and off-set printing techniques.

Fully Personalised sizes and designs

We specialise in manufacturing bespoke boxes in
custom size and shape of your choice.

Quick Turnaround

With our printing setups across the globe, we are
capable of handling small and bulk orders alike.

Flawless Finishing with Prime Results

Aly Packaging is mainly a B2B supplier, we believe in delivering the best of the best.

Dedicated Packaging Consultants

Our dedicated team of packaging consultants are
there to help you from start to finish.

Environmentally friendly production processes

Our eco- friendly cardboard, kraft, corrugated, and rigid boxes are produced in a controlled environment.

Customise Your Custom Hammer Packaging Boxes

Select Key Features & Finishes

  • Dimensions
    Custom Sizes: We only manufacture bespoke boxes. You can order your custom printed boxes according to your preferred shapes and sizes.
  • Minimum Order Quantity
    MOQ: The minimum order quantity you can expect from us is 50 Boxes.
  • Paper Stock
    Paper Stock: 250Gsm to 500Gsm (14pt to 28pt) Eco-friendly White Card or Brown Kraft, B, C, or E-flute Corrugated, or 800Gsm to 1400Gsm Rigid Hardboard.
  • Printing
    Printing Method: 1-4 Colour CMYK or Pantone Colours - Off-set, Digital, or Screen Printing – Outside or Both Sides
  • Sampling
    Sampling: Free Digital Proofing. Material Sampling and Prototype Sampling is Provided on Demand.
  • Turnaround
    Production Speed: Standard 10 Business Days, Priority 8 Business Days, Rush 6 Business Days.
  • More Info
  • Finishes & Lamination
  • Reviews

Packaging That Understands Force

In tool production, the hammer might travel through four or five hands before it reaches a buyer travelling through factory, warehouse, wholesaler, retailer, customer. Each step involves a new surface, a new weight, and a new temperature. Packaging has to cope with all of it. We design customised hammer boxes that load from one side for assembly lines, stack squarely on pallets, and open cleanly for retail display. Inside, the head area gets extra support, while the handle sits tight against folded locks so it doesn’t shift or split the side panels.

Boards That Take Real Weight

Most hammer packaging fails when the box is too thin or when the head of the tool pushes through the grain. We fix that by using high-compression stocks.
  • Cardboard for standard retail hammers that need print clarity and light weight.
  • Kraft stock when a natural, recyclable surface fits the brand.
  • Corrugated board for trade cartons or heavy steel heads.
  • Rigid board for premium display or professional gift kits.
All are FSC certified and printed with soy based inks. We seal surfaces with water based coatings that stand up to oil, dust, and metal friction. A matte finish keeps it practical and glare-free; soft touch coating adds grip for store staff wearing gloves.

Function Comes Before Decoration

Hammer buyers look for durability, not packaging tricks. We build structure that’s easy to understand. Strong typography, clean spacing, and simple visuals that show the type, weight, and size of the tool. Colour can be used to group models such as carpentry, masonry, or sledge but always stays restrained. Inserts or folded guards protect the hammerhead. Cut-outs can reveal the handle or material texture without compromising safety. Every step we take comes with calculated reasoning and expertise, guaranteeing a flawless experience for end customers.

What We’ve Learned From In 15+ Years

A lot of what we know about packaging came from seeing where things go wrong. We have seen boxes crushed on pallets because the flute direction was off. Coatings that rubbed under metal vibration. Handles shifting during long-haul transit. These lessons changed how we build our bespoke hammer packaging boxes. Now, we design around stress points, ensure board grain runs with the handle, and glue seams move away from weight zones. Coating thickness is adjusted based on the material of the tool. These changes didn’t come from theory; they came from standing next to the production line and fixing problems in real time. From single/double/custom fluted corrugated boxes that offer strength and reliability to die-cut boxes that fit to the specific shape of the hammer, we offer to produce personalised solutions that make fit your needs effectively.

Orders That Match Real Manufacturing Pace

Tool companies work to tight schedules, and packaging can’t slow them down. Hence, we keep things flexible. You can begin with minimal order of boxes to confirm size and layout. After approval, production takes 8-10 working days, with free insured delivery anywhere in the UK. Proofs or samples come first, so you see exactly how the design behaves before print. For large runs or urgent restocks, we sync our queue with your assembly deadlines to keep flow consistent.

Packaging Built for Everyday Impact

A hammer doesn’t need explaining. It needs a box that won’t collapse, twist, or hide the brand behind clutter. That’s exactly what we build clean, durable packaging that works in the same practical way the tool does. Call 07462 212 450 /Email: sales@alypackaging.co.uk
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