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Custom Energy Saver Boxes

Custom Energy Saver Boxes

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Energy savers are designed to use less power but that efficiency depends on how well  protected they are. Glass tubes, circuit modules, and fragile sockets all need packaging that absorbs shock and keeps each bulb perfectly aligned. At Aly Packaging UK, we build custom energy saver boxes that balance safety, clarity, and shelf appeal. Our focus is simple: packaging that not only saves energy but also your product from damage and your brand from poor first impressions.

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What Makes Us The Top Supplier?​

Top quality prints using the latest technology

We are commercial printers with experience in Litho,
Digital, and off-set printing techniques.

Fully Personalised sizes and designs

We specialise in manufacturing bespoke boxes in
custom size and shape of your choice.

Quick Turnaround

With our printing setups across the globe, we are
capable of handling small and bulk orders alike.

Flawless Finishing with Prime Results

Aly Packaging is mainly a B2B supplier, we believe in delivering the best of the best.

Dedicated Packaging Consultants

Our dedicated team of packaging consultants are
there to help you from start to finish.

Environmentally friendly production processes

Our eco- friendly cardboard, kraft, corrugated, and rigid boxes are produced in a controlled environment.

Customise Your Custom Energy Saver Boxes

Select Key Features & Finishes

  • Dimensions
    Custom Sizes: We only manufacture bespoke boxes. You can order your custom printed boxes according to your preferred shapes and sizes.
  • Minimum Order Quantity
    MOQ: The minimum order quantity you can expect from us is 50 Boxes.
  • Paper Stock
    Paper Stock: 250Gsm to 500Gsm (14pt to 28pt) Eco-friendly White Card or Brown Kraft, B, C, or E-flute Corrugated, or 800Gsm to 1400Gsm Rigid Hardboard.
  • Printing
    Printing Method: 1-4 Colour CMYK or Pantone Colours - Off-set, Digital, or Screen Printing – Outside or Both Sides
  • Sampling
    Sampling: Free Digital Proofing. Material Sampling and Prototype Sampling is Provided on Demand.
  • Turnaround
    Production Speed: Standard 10 Business Days, Priority 8 Business Days, Rush 6 Business Days.
  • More Info
  • Finishes & Lamination
  • Reviews

Packaging That Protects Efficiency

Energy saver bulbs come in many shapes such as spiral, tube, compact, or multi-pin. Each needs a distinct structure to stand out in the market. We design customised energy saver boxes that cradle those forms tightly. Internal locks or sleeves keep the bulb from rotating inside the box. For bulk cartons, we use interlocking dividers that prevent vibration and glass contact. Retail models include open folds for smooth unboxing without tearing, while the inner trays add compression resistance for safe stacking. Each design is tuned for real-world use, not just visual display.

Materials That Support Delicate Loads

Energy savers may be light, but their packaging carries a big responsibility. The goal is to combine cushioning and stiffness without excess weight. We cater to that need with various materials such as:
  • Cardboard: lightweight and printable, perfect for compact bulbs.
  • Kraft stock: recyclable and durable, ideal for eco-conscious packaging.
  • Corrugated board: high-flute strength for multi-pack or shipping cartons.
  • Rigid board: solid structure for premium lighting or display models.
All materials are FSC certified and printed using soy based inks. Water based coatings help protect surfaces from moisture, dust, and fingerprints. Matte coatings prevent glare under bright store lights, while soft touch coatings give a smooth, modern texture to high-end retail packaging.

Design That Communicates Function and Clarity

Lighting products sell on clarity and customers need to know wattage, fitting type, and lifespan instantly. We design custom-printed energy saver boxes that prioritise that visibility. Product data is positioned on the top and right-hand panels for easy recognition on shelves. Icons are adjusted for brightness, colour tone, and energy efficiency are standardised in size for quick reading. The result is clean packaging that guides the customer without confusion.

Optional additions include:

  • Printed wattage indicators and socket diagrams
  • Foil or metallic branding for premium lighting lines
  • Embossed product outlines for tactile identification
  • Die-cut windows that reveal bulb shape safely
Every design starts with your product and ends with how it’s seen and handled.

Experience Earned from Lighting Industry Projects

Our experience with lighting brands has taught us where packaging optimally performs. It is crucial to overcome issues like weak internal locks, low-density boards, and coating cracks under warehouse humidity. Over time, we have developed small but crucial adjustments: switching board grain direction, reinforcing end folds, and using water-resistant lamination on export cartons that have helped us in the long run to perfct our solutions. These refinements don’t come from templates or theory but from handling and working with the same products consistently. That’s why our packaging doesn’t just pass inspection; it passes the daily handling test at every stage of distribution. From clear window boxes that allow customers to see the product to auto-lock bottom boxes that lock into place and increase processing speed for brands, we manufacture all packaging solution in various styles to meet the unique requirement of every client successfully.

Orders That Align with Your Production Cycle

Get started with low quantities to test print and fit for your satisfaction and later get as manay as you desire. Once approved, full production typically takes 8-10 working days, and UK delivery is free and insured. We provide digital or physical proofs before printing. For distributors managing seasonal demand, we plan production in batches to keep supply steady and on schedule.

Packaging That Matches the Product’s Purpose

Energy savers reduce waste and improve efficiency; we design packaging that does the same. Minimal material use, accurate protection, and straightforward presentation create boxes that look good, function well, and reflect the reliability of the product inside. Call 07462 212 450/ Email: sales@alypackaging.co.uk
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Custom Inserts

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