Menu

Custom Pillow Boxes

Shipped flat and folded shut without glue, our curved pillow packs turn vouchers, favours and hair accessories into ready-made gifts for UK salons, event planners and gift shops.

Get a Quick Price Quote

  • More Info
  • Finishes & Lamination
  • FAQ
  • Reviews

Custom Pillow Boxes That Fold Flat and Close Without Glue

Aly Packaging manufactures custom pillow boxes for UK salons, spas, wedding and event planners, gift shops and hair accessory brands. Each one is die cut from a single sheet of 250 to 500gsm white card or brown kraft, scored so the curved end flaps fold in and lock without tape or glue. Boxes are delivered flat and formed in seconds when needed. Artwork prints in 1 to 4 colour CMYK or Pantone, outside or both sides. A curved silhouette makes any small item feel like a present. Send us your item size to receive a priced proposal.

Materials That Speak for the Brand

The stock you choose says more about your product than the logo sometimes can. Smooth white card feels clean and modern; brown kraft sends an eco message without words. We help you find what fits your brand’s personality.
  • Cardboard: Light, printable, dependable. Works for retail and online sales.
  • Kraft Paper: Textured and recyclable, perfect for handmade or sustainable products.
  • Corrugated Board: Added strength for heavier or postal items.
  • Rigid Board: Sleek, weighty, and ideal for gift or boutique packaging.
All our materials are FSC certified and printed using soy based inks. When you need extra durability, we add water-based coatings that protect against moisture and scuffing. Matte finishes feel calm and understated. Soft-touch coatings give a smooth, polished feel that customers remember.

Design That Fits Any Moment

Because pillow boxes curve naturally, they invite creative layouts. We design around that shape instead of fighting it. Minimal lines for a contemporary retail brand, soft hues for wedding favours, or bold metallics for seasonal campaigns; each one feels right in its own setting. You can include:
  • Cut-out windows that reveal the product inside
  • Foil highlights for logos or decorative accents
  • Spot UV on short words or icons for a quiet shimmer
  • Ribbon closures or hanging tabs for displays
The aim is not to decorate for decoration’s sake. It’s to make packaging look thoughtful and aligned with the moment a buyer opens it.

Hair Extensions, Lashes and Hair Accessories

Hair extensions, lash sets, clips and hair bows suit a pillow pack because the curved walls hold soft, light items without crushing them. A longer pillow format fits bundled hair wefts or clip-in sets, while a mini size suits lashes and hair ties at the till. Printed side panels carry shade, length or style details so customers find the right product on a display. Hair brands get packaging that looks as polished as the product, and a hanging tab lets packs hang on salon display stands. Request a quote with your product dimensions and we will match a pillow size.

Flat-Packed Stock for Market Stalls, Salons and Pop-Up Shops

Flat-packed stock takes up a fraction of the space of assembled packs, which is why market stalls, salons and pop-up shops favour pillow designs. Hundreds can sit in a drawer or under a counter, and staff form each one by pressing the curve and folding in the ends. You sign off a digital proof first, and folds are tested so each pack forms the same way. Less storage means more room for stock you sell. Our consultants can help you plan quantities across sizes for busy seasons.

Card and Kraft Stocks for Smooth Curved Folds

  • White card (250 to 500gsm) for bright, full-colour print on the curve
  • Brown kraft (250 to 500gsm) for natural, rustic and eco-led ranges
  • E-flute corrugated outer mailers for posting packed orders
  • 1 to 4 colour CMYK or Pantone, offset, digital or screen, outside or both sides
  • Metallic foil stamping, spot UV and embossing for logos and names
  • Pearlescent, glitter, soft-touch matte and gloss finishes
  • Window cut-outs, ribbons, bows and hanging tabs

Book a Free Design Consultation for Custom Pillow Boxes

From a spa voucher to a table of wedding favours, salons, wedding planners, hair extension brands and gift shops get pillow packs that store flat. Our team sizes the curve to your item, suggests card or kraft, and shows you the printed layout before production begins, with prototype samples available on demand. Short runs are welcome at low minimum quantities. Standard turnaround is 10 to 12 business days from artwork approval, with a rush option in 6 to 8 business days. Contact us at sales@alypackaging.co.uk or call +447462212450.
Best Packaging Boxes

Metallic Foil Stamping

Best Packaging Boxes

Embossing Debossing

Best Packaging Boxes

Holographic Printing

Best Packaging Boxes

Glossy Lamination & Finishing

Best Packaging Boxes

Spot UV Spot Gloss

Best Packaging Boxes

Soft Touch Matte Finish

Best Packaging Boxes

Pearlscent Coating

Best Packaging Boxes

Glitter Coating

Best Packaging Boxes

Matching Ribbons & Bows

Best Packaging Boxes

Custom Inserts

0

Get the best packaging solutions

What Makes Us The Top Supplier?​

Top quality prints using the latest technology

We are commercial printers with experience in Litho,
Digital, and off-set printing techniques.

Fully Personalised sizes and designs

We specialise in manufacturing bespoke boxes in
custom size and shape of your choice.

Quick Turnaround

With our printing setups across the globe, we are
capable of handling small and bulk orders alike.

Flawless Finishing with Prime Results

Aly Packaging is mainly a B2B supplier, we believe in delivering the best of the best.

Dedicated Packaging Consultants

Our dedicated team of packaging consultants are
there to help you from start to finish.

Environmentally friendly production processes

Our eco- friendly cardboard, kraft, corrugated, and rigid boxes are produced in a controlled environment.

Customise Your Custom Pillow Boxes

Select Key Features & Finishes

  • Dimensions
    Custom Sizes: We only manufacture bespoke boxes. You can order your custom printed boxes according to your preferred shapes and sizes.
  • Minimum Order Quantity
    MOQ: The minimum order quantity you can expect from us is 50 Boxes.
  • Paper Stock
    Paper Stock: 250Gsm to 500Gsm (14pt to 28pt) Eco-friendly White Card or Brown Kraft, B, C, or E-flute Corrugated, or 800Gsm to 1400Gsm Rigid Hardboard.
  • Printing
    Printing Method: 1-4 Colour CMYK or Pantone Colours - Off-set, Digital, or Screen Printing – Outside or Both Sides
  • Sampling
    Sampling: Free Digital Proofing. Material Sampling and Prototype Sampling is Provided on Demand.
  • Turnaround
    Production Speed: Standard 10 Business Days, Priority 8 Business Days, Rush 6 Business Days.

Rush Order Service

We truly understand that everything is not standard so our expedited plan of 04 working days is the solution to your rush requirements. Fill below form and get instant response from one of our packaging experts.

Get a Price Quote

Fill out this form to get a quick price quote. One of our Packaging Consultants will get back to you asap.