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Custom Tobacco Boxes

Cigar cases, pipe tobacco cartons and shisha boxes manufactured by Aly Packaging offer UK brands and specialist tobacconists a premium look where the law permits branding, with every health warning area planned from the first dieline.

Custom Tobacco Boxes

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Custom Tobacco Boxes for UK Cigar, Pipe and Shisha Brands

Aly Packaging manufactures custom tobacco boxes for UK cigar brands, pipe tobacco blenders, shisha producers and specialist tobacconists. The range covers two-piece and magnetic closure rigid cigar cases, tuck end cartons and sleeves for pipe tobacco tins and pouches, shisha cartons and corrugated trade outers. Boards include 250 to 500gsm white card or kraft, B, C or E-flute corrugated and 800 to 1400gsm rigid, printed in 1 to 4 colour CMYK or Pantone. Each dieline is drawn with the mandatory warning areas in place, so your design fits around them. Share your range for a format proposal per blend.

Brand Design Rules for Cigars, Pipe and Waterpipe Tobacco

Brand design is permitted on cigars, pipe tobacco and waterpipe tobacco, whereas cigarettes and hand-rolling tobacco must follow the plain format of the Standardised Packaging of Tobacco Products Regulations 2015. Our tobacco range therefore focuses on cigar, pipe and shisha packaging, where logos, colour, foil and embossing can still be used outside the warning areas. Your compliance team confirms the product category and the exact wording, and we build the box around it. Clear limits at the start prevent costly reprints later. Our consultants can talk through which formats suit each product you sell.

Health Warning Areas Planned on the Dieline

Health warning areas are marked on the dieline before artwork begins, following the Tobacco and Related Products Regulations 2016. Pipe tobacco, waterpipe tobacco and multipacks of small cigars carry combined photo and text warnings covering 65% of the front and back at the top edge, plus a general warning and information message on 50% of the surface where each appears. Large cigars and individually wrapped cigars use a general warning on 30% of the most visible surface and a text warning on 40% of the next. Warnings print directly with a 1mm black border, never hidden by a sleeve or lid. Request a warning-zone dieline for your pack.

What Sets Us Apart?

  • Free Doorstep Delivery: Enjoy complete convenience with no added shipping charges on all your bulk tobacco packaging orders.
  • 24/7 Client Support: Our dedicated team is available round-the-clock to assist you at every step of the packaging journey.
  • End-to-End Customisation: From shape and size to print and finish — you envision it, we build it. We work closely with you to bring your vision to life.
  • Free Sample Provision: We offer a no-cost prototype to make sure you’re fully satisfied with the design before bulk production begins.
  • Expert Consultation: Our experienced specialists understand the intricacies of tobacco packaging and are here to guide you toward the best solutions from a leading Tobacco Boxes Manufacturer.

Shisha and Pipe Tobacco Cartons Sized to the Tin or Pouch

Pipe tobacco and shisha cartons wrap the tin, jar or pouch in a printed tuck end box that is sized to the inner pack, so the combined warning areas sit flat and fully legible. White card from 300 to 400gsm takes sharp photo warnings, while kraft suits blends sold on heritage. Corrugated trade outers group cartons for distributors and tobacconists. Neat, legible cartons help tobacconists and distributors stock your range with confidence, and a consistent carton across every blend makes the whole range easier to recognise on a back-bar shelf. Share the inner pack dimensions to receive a carton quote and matching dieline.

Popular choices include:

  • Gold & Silver Foil Stamping

  • Holographic Effects

  • UV Spot Printing

  • Embossing and Debossing

  • Gloss & Matte Lamination

Our finishes not only boost shelf appeal but also offer an added layer of sophistication and professionalism.

Request Tobacco Packaging Proofs and Pricing

Cigar importers, pipe tobacco blenders, shisha brands and independent tobacconists can review their full range with one consultant. We will recommend a case or carton for each product, mark every warning area on the dieline, and share a digital proof so your compliance team can sign off before printing. A single blend or cigar line can start small, thanks to low minimum quantities. Standard turnaround is 10 to 12 business days from artwork approval, with a rush option in 6 to 8 business days. Contact us at sales@alypackaging.co.uk or call +447462212450.
Best Packaging Boxes

Metallic Foil Stamping

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Embossing Debossing

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Holographic Printing

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Glossy Lamination & Finishing

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Spot UV Spot Gloss

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Soft Touch Matte Finish

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Pearlscent Coating

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Glitter Coating

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Matching Ribbons & Bows

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Custom Inserts

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Get the best packaging solutions

What Makes Us The Top Supplier?​

Top quality prints using the latest technology

We are commercial printers with experience in Litho,
Digital, and off-set printing techniques.

Fully Personalised sizes and designs

We specialise in manufacturing bespoke boxes in
custom size and shape of your choice.

Quick Turnaround

With our printing setups across the globe, we are
capable of handling small and bulk orders alike.

Flawless Finishing with Prime Results

Aly Packaging is mainly a B2B supplier, we believe in delivering the best of the best.

Dedicated Packaging Consultants

Our dedicated team of packaging consultants are
there to help you from start to finish.

Environmentally friendly production processes

Our eco- friendly cardboard, kraft, corrugated, and rigid boxes are produced in a controlled environment.

Customise Your Custom Tobacco Boxes

Select Key Features & Finishes

  • Dimensions
    Custom Sizes: We only manufacture bespoke boxes. You can order your custom printed boxes according to your preferred shapes and sizes.
  • Minimum Order Quantity
    MOQ: The minimum order quantity you can expect from us is 50 Boxes.
  • Paper Stock
    Paper Stock: 250Gsm to 500Gsm (14pt to 28pt) Eco-friendly White Card or Brown Kraft, B, C, or E-flute Corrugated, or 800Gsm to 1400Gsm Rigid Hardboard.
  • Printing
    Printing Method: 1-4 Colour CMYK or Pantone Colours - Off-set, Digital, or Screen Printing – Outside or Both Sides
  • Sampling
    Sampling: Free Digital Proofing. Material Sampling and Prototype Sampling is Provided on Demand.
  • Turnaround
    Production Speed: Standard 10 Business Days, Priority 8 Business Days, Rush 6 Business Days.
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